AI Based Smart Palm Oil Mill

What is an AI Smart Palm Oil Mill?

An AI-based smart palm oil mill is a facility that utilizes Artificial Intelligence (AI) technologies to enhance and optimize various aspects of palm oil production. This integration of AI aims to address challenges such as labor dependency, increasing production costs, and operational ine ciencies that traditionally plague the palm oil industry.

Key components of an AI-based Smart Palm Oil Mill includes

ADVANCED SENSORS

These sensors are installed throughout the mill to gather real-time data on critical parameters like temperature, pressure, amperage, and machine performance.

AI-ENABLED CCTV CAMERAS

Strategically placed cameras monitor key areas, detecting FFB volume, quality, anomalies and providing insights for process control.

AI-DRIVEN CONTROL SYSTEMS

These systems automate and optimize processes, regulating equipment operations and resource utilization based on real-time data analysis.

Our Assurance

Labour Reduction

Higher Yield

Cost Efficiency

Data Optimization

Addressing the Key Challenges in Palm Oil Mills

Labor Dependency

Low Optimization Levels

Increasing Costs of Production

Key Features

FFB RAMP & WEIGHBRIDGE

Automatic opening and closing of ramp door

Online FFB analysis

Supply chain traceability (linked via MyPalm Plantation and MyPalm Dealer with smallholder polygon maps)

STERILIZER

Auto selection of cooking recipes based on FFB quality

Online USB analysis

Automated feeding control using AI based cameras

Remote monitoring via MyPalm

DIGESTER &PRESS

Automated level and temperature control

Water dilution control

Remote monitoring via MyPalm

Real-time prediction of mesocarp fibre oil loss

CLARIFICATION

Automated level and temperature control

Online VCT underflow oil losses monitoring

Automated oil skimming in VCT

KERNEL PLANT

Kernel bunker and kernel silo level monitoring

Temperature control

Remote monitoring via MyPalm

BOILER

Real time boiler and turbine data monitoring

Auto boiler fuel controlQR code based maintenance

Remote monitoring via MyPalm

CPO STORAGE TANK

Automatic tank gauging system to monitor stock

Real-time notifications to detect unauthorized movements

Instant OER calculation using flowmeter

DATA ROOM

Integration between operation, finance, human resource and weighbridge data

Real-time reports

AI based decision making to ensure smooth process control

MyPalmGPT features to assist production and maintenance team